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自动电子制造业

期待improve production quality and yieldof consumer devices, semiconductors, fiber optics, or industrial equipment products? Mecademic robot arms are precise solutions for处理显示屏,组装连接器,建筑电路板,进行检查,分配密封剂或粘合剂,以及包装成品。Learn more on how our robots improve automated electronics manufacturing processes to maximize consistency, throughput, and manufacturing flexibility.

Why choose Mecademic robot arms for automated electronics manufacturing?

轻松将机器人集成到现有的制造基础架构中

In electronics manufacturing there is an increasing need for reasonably priced robots that arereconfigurable to multiple product designsand可与人类劳动互换。Our goal is to give manufacturers such flexibility with robots that areeasy to integrate into your existing infrastructure。虽然大多数机器人解决方案需要时间来实现,但Mexady机器人可以快速地与其他设备接口并配合到任何工作单元。将我们的机器人委托给manufacture multiple products using the same production system,和boost throughput without additional training or development costs。把它们与灵活feeding systems加速垃圾箱采摘并确保零件以结构化方式呈现。

用模块化机器人快速适应更短的产品寿命周期

The electronics manufacturing industry is extremely competitive, with new technology released constantly. The resulting shrinking product life cycles require a manufacturing solution that is灵活足够了适应频繁的产品重新设计。熟练的机器人是模块化,让他们容易重新配置到多个产品寿命周期,并在产品变体之间快速切换。这个reduces time to market and saves costspreviously allocated to designing new manufacturing systems. If consumer demands change quickly, your manufacturing system will be easily redeployable, reducing your financial risks.

提高生产质量和产量

电子制造越来越复杂,因为部件和电路变得越来越小。随着小型化的曙光,这个行业的共同挑战正在寻找一个可以的解决方案以高速处理非常小,精致的零件同时保持超精确的放置。幸运的是,麦地肌肉机器人旨在满足这些high precision and throughputneeds. With a repeatability of 5 micrometers,Mecademic robot arms are the world’s most precise。您可以确定他们将相同地执行每个周期,产生一致和高质量的产品,并希望降低客户产品的速度。

Lower ownership costs

In addition to coming at a reasonable price, our robots will lower your manufacturing automation costs over time. Since they are easy to integrate and let you在框中使用多个工业现场总线协议, development time and training costs will be a fraction of that of other automation solutions. Their reconfigurable design makes it easy tochange products and batch sizes without additional development costs。这使您可以在机器人投入生产之前完善您的产品设计。除了非常节能(耗尽30W的典型运动周期),它们的尺寸很小。这个reduces factory and space-per-unit costs

电子制造中的逐种机器人的常见应用

PCB和零件组件

无论是做组件放置还是电路板微型装配,麦地群机器人都非常适用于需要部分变化的精致任务。只需将它们与高分辨率配对视觉系统要在几十微米内定位特征,并使用适当的压力将传感器强制进入到位。整合柔性馈线将为电子组装系统提供额外的多功能性。

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Inspection

在今天的增加电路的复杂性electronics industry, more manufacturers are turning to automated inspection. Mecademic robots can reliably ensure correct component alignment, check solder joint quality, read unique identification codes for product traceability, and more. For example, you can use an IR camera to look for hot spots signaling premature failure in circuit boards.

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功能和探测器测试

PCB的阻抗测试通常是高吞吐量应用,涉及人为干预的成本效益运营。这些过程需要大量的灵活性和精度。Mexademic是精确和准确的重复测试的理想解决方案,以及定位问题并识别维修需求。通过调试我们的机器人进行触摸屏功能测试,以在每个循环上对具有相同持续时间的精确位置施加一致的压力。

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粘合剂或密封剂分配

如果您的电子产品需要密封剂或涂层以防止劣化,振动和温度,我们的机器人能够以高零件与部分重复性和最小的废物进行分配。我们的客户选择我们的机器人以分配复杂的2D或3D轨迹,或操纵分配器下的部件。许多制造商还使用Mexademic机器人来施加粘合剂以可靠地固定组件或屏幕。

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AOI机器趋势

如果您的申请涉及自动光学检查机的趋势,则Mexady机器人可以简化和增加此类过程的可靠性。用它们来微操纵SMT设备,卸载PCB等电子元件。

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引线键合,电线剥离和焊接

由于它们的精确度和微小的尺寸,我们的机器人非常适合涉及激光焊接的任务,并引线粘合细微的微观导致敏感的电子和PCB。

Screwdriving

电子装配操作通常涉及紧固任务。将我们的机器人与电子螺丝刀配对,让您使用无与伦比的可靠性执行高吞吐量紧固应用。尝试ATLAS COPCO Microtque QMC系列固定电流控制螺钉驱动或探索我们的其他选项mecanetwork.!!

填料

寻找套件和包装组装产品,或将包裹扑克封装到纸箱中?Mexady机器人提高了这种过程的一致性,速度,效率。他们还占用了很少的工厂空间,并降低了敏感组件从Mishandling或人为错误的潜在损害。

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